Ultrasonic flaw detector - TUD3100 metal shell digital color screen high-precision ultrasonic flaw detector

summary:

This instrument is a portable industrial non-destructive testing instrument that can quickly, conveniently, without damage, and accurately detect, locate, evaluate, and diagnose various defects (cracks, inclusions, pores, etc.) inside the workpiece.It can be used in both laboratories and engineering sites.

Scope of application: Manufacturing, steel metallurgy, metal processing industry, chemical industry and other fields that require defect detection and quality control. It is also widely used in online safety inspection and life assessment in aerospace, railway transportation, boiler pressure vessel and other fields.

This instrument has a fully Chinese display, a master-slave menu, and is designed with shortcut buttons and digital shuttle wheels. It uses a full digital true color high-resolution LCD display, which can choose the operating interface style according to the environment. The LCD brightness can be freely set, and the interface and waveform display are more delicate and user-friendly. The large capacity and high-performance lithium-ion battery extends the continuous working time of the instrument toMore than 12 hours; The instrument is easy to carry and can be held with one hand, durable and leading the industry trend.

Features:

lexternal structure

All aluminum metal shell, sturdy and durable, with excellent electromagnetic shielding performance

The 360 degree rotating damping bracket and rubber sheath have a delicate touch and are easy to use.

Tempered glass panel, extremely hard, wear-resistant and scratch resistant.

ldisplay interface

Full Chinese display, master-slave menu, guided operation, with shortcut keys and digital wheel assistance, easy to operate.

Full digital true color LCD display with a resolution of640X480， The interface and waveform display are more delicate and user-friendly.

Operating interface styleThere are 4 options to choose from, and the LCD brightness can be freely set.

lScreenshots andPDF Inspection Report

Real time screenshot of all pages and inspection reports, and save asBMP image to USB drive, can be set as color or grayscale image.

Export the flaw detection report asSave PDF files to a USB drive for easy archiving and printing.

Can be customized according to user needsAll contents of the PDF file.

BMP images and PDF files can be viewed in real-time on a computer or mobile phone.

The format of the flaw detection report output by the upper computer software can bePDF and EXECL are optional

lWeld seam diagram

Add weld seam illustration function, with multiple weld seam forms to choose from

lTesting Scope

Zero interface incidence:0~15000mm (steel, longitudinal wave), continuously adjustable

lLaunch pulse

Pulse amplitude:100V, 200V, 250V, 300V, 350V, 400V, 450V, 500V graded selection, suitable for a wide range of probes

Pulse width: inContinuous adjustment within the range of (0.0~0.510) µ s to match probes of different frequencies

Probe damping:50 Ω, 150 Ω, 250 Ω, 500 Ω are optional to meet different working requirements for sensitivity and resolution

Working methods: single crystal straight probe, single crystal oblique probe, twin crystal straight probe, twin crystal oblique probe, penetration testing

lAmplify reception

Real time hardware sampling: high resolution16 bit AD sampling, sampling speed of 320MHz, waveform high fidelity

Detection methods: positive half wave, negative half wave, full wave, RF detection

Filter frequency band（0.2~20）MHz， Fully automatic matching based on probe frequency, no manual setting required.

Gate reading: Single gate and double gate reading methods are optional; Peak reading inside the gate

Gain: Total gain amount110dB， Set step values of 0, 0.1dB, 1dB, 2dB, and 6dB, with unique fully automatic gain adjustment and scanning gain functions, making flaw detection both fast and accurate.

lGate alarm

A gate and B gate have the same function, with adjustable gate position, gate width, and gate height; You can choose to set an incoming wave alarm or a lost wave alarm; Accompanied by LED illuminated display

ldata storage

The instrument is equipped with a massive storage system, ensuring that data and files are not lost due to power outages. support500 sets of flaw detection parameter channels and 1000 sets of flaw detection reports, with pre calibrated combination parameters for various probes and instruments, and the freedom to set various industry flaw detection standards. You can export the inspection channel and inspection report through USB interface or USB flash drive, and also store unlimited inspection information through USB flash drive

lVideo recording function

The instrument supports recording and saving the flaw detection process as a video file, which can be played back through the instrument or specialized software. Maximum support of this machine10 video files, each with a maximum length of 5 minutes. Recording through a USB flash drive does not limit the number or duration of recordings. Recording and replaying the process of non-destructive testing provides great convenience for learning and storing the testing process for future analysis.

Playback supports pause, fast forward, rewind, and stop functions

lFlaw detection function

Testing standards: Built in commonly used testing standards in various industries, directly called, convenient and fast

Automatic calibration: probe zero point and probe angle（K value) automatic calibration function; Automatic measurement function of sound velocity

Peak memory: Real time retrieval of the highest wave of defects, recording the maximum value of defects

Defect localization: Real time display of defect level, depth (vertical), and sound path position

Defect quantification: Defect equivalentReal time display of dB value or equivalent size

Defect characterization: By using the echo envelope waveform, it is convenient for manual experience to judge

Surface correction: used for surface workpiece inspection, can display the circumferential position of defects in real time

DAC/AVG: Automatic curve generation, unlimited sampling points, and compensation and correction can be performed. The curve automatically fluctuates with gain, expands with sound path, and moves with delay. Capable of displaying AVG curves of any aperture.

AWS D1.1: American Welding Society standard, providing a dynamic reflector "deficiency rating" for various AWS weld inspection applications. Can avoid manual calculation and improve detection efficiency.

Crack height measurement: using endpoint diffraction waves to automatically measure and calculate crack height.

Widening inside the door: amplifying echo details for easy echo analysis

Continuous recording: real-time recording of waveforms, storage, and playback

Waveform Freeze: Freeze the waveform displayed on the screen for defect analysis

Echo encoding: displayed in different colors1-9 echo display areas for easy identification of defect locations

Peak marking: Real time capture of peak values and marking of peak values

B-scan: Real time scanning, cross-sectional display, can display the shape of workpiece defects, making the detection results more intuitive.

lReal-Time Clock

Real time tracking and recording of inspection dates and times, and storing the records.

lcommunication interface

USB 2.0 high-speed communication transmission interface, supports USB flash drive mode and data connection mode, making it convenient and fast to back up data to a PC, and can also use dedicated software to upload and download data through USB.

lbattery module

High capacity lithium battery module, with a continuous working time of up toMore than 12 hours.

lDisplay waveform

It is possible to set the waveform color, waveform filling, and peak marking inside the gate

lRepetitive transmission frequency

The maximum repeated transmission frequency of this machine can be set to2000Hz， It can also be upgraded to higher levels according to user needs, and in principle, the upper limit can be achieved based on the detection range, sound speed, and launch width

lupgrade program

Only two steps are needed to complete the upgrade function. Users can upgrade the program to the latest version by themselves, and the upgrade will not cause the machine to black screen or damage

Main technical parameters:

Standard configuration:

Product List

hardness testerSeries:Leeb hardness tester、Brinell hardness tester、Vickers hardness tester、Rockwell hardness tester、Blowe hardness tester、Ultrasonic hardness tester、Shore hardness tester、Vickers hardness tester

thickness gaugeSeries:Coating thickness gauge、Ultrasonic thickness gauge、Coulombic electrolytic thickness gauge

Ultrasonic flaw detectorTUD seriesUltrasonic flaw detector、 TIME seriesUltrasonic flaw detector、Magnetic Particle Inspection Machine

roughness meter：roughness meter、Anchor texture tester (shot blasting roughness tester)

vibration meter：Portable vibration meter

Infrared Thermometer：Infrared Thermometer

Electric spark leak detector：Electric spark leak detector (leak detection of anti-corrosion coating)